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Flotation Column 3.6m - China Suppliers & Factory for Nonferrous Metal and Reverse Flotation Applications

The flotation column is an innovative flotation separator that operates without an internal impeller. This advanced equipment has gained popularity among China suppliers and manufacturers in recent years, especially for use in various flotation processes for nonferrous metal minerals, including molybdenum, tungsten, copper, lead, zinc, and lithium ores. Additionally, it serves as an effective reverse flotation device for the desilicification of iron concentrate. Explore reliable flotation solutions from leading factories in China to enhance your mineral processing efficiency.

    Working Principle

    A typical configuration of a column is shown above. It consists two main sections which are washing section and recovery section. In the section below the feed point(the recovery section),particles suspended in the descending water phase contact a rising swarm of air bubbles produced by lance-type bubble generators in the column base. Floatable particles collide with and adhere to the bubbles and are transported to the washing section above the feed point. Non-floatable material is removed through tailing valve installed in high-level. Gangue particles that are loosely attached to bubbles or are entrained in bubble slipstreams are washed back under the effect of froth washing water, hence reducing contamination of the concentrate. The wash water also serves to suppress the flow of feed slurry up the column towards the concentrate outlet. There is a downward liquid flow in all parts of the column preventing bulk flow of feed material into the concentrate.
    Working Principle of Flotation Column

    Features

    📈High concentrate ratio
    Compared with the conventional flotation cell, flotation column has rather high foam layer, which can enhance the concentration function for target minerals, thus to producer higher assay concentrate.
    Low power consumption
    Without any mechanical propeller or agitator, this equipment realizes the froth flotation by bubbles generated from air compressor. In general, column call has 30% lower power consumption than flotation machine.
    🏗️Low construction cost
    Only small footprint and easy foundation needed to install flotation column.
    🔧Low maintenance
    The parts in flotation column are tough and durable, only sparger and valves are recommended to be replaced regularly. Furthermore, the maintenance can be operated without shutdown the equipment.
    🖱️Automatic control
    Equipped with automatic control system, the operators can operate flotation column only by click the computer’s mouse.

    Applications

    Flotation column can be used to deal with nonferrous metals such as Cu, Pb, Zn, Mo, W minerals, and non-metallic minerals such as C, P, S minerals, as well as waste liquids and residues of chemical industry, paper making, environmental protection and so on, especially used in technical innovation of old mining companies and capacity expansion to achieve "greater, faster, better and more economical" performance.

    Equipment Parts

    Foam Trough
    Foam Trough
    Column Cell Tank
    Column Cell Tank
    Sparger
    Sparger
    Tailing Valve
    Tailing Valve

    Technical Parameters

    Specification (ΦD×H m) Bubble Zone Area (m²) Feed Concentration (%) Capacity (m³/h) Aeration Rate (m³/h)
    ZGF Φ0.4 ×(8~12) 0.126 10-50 2-10 8-12
    ZGF Φ0.6 ×(8~12) 0.283 10-50 3-11 17-25
    ZGF Φ0.8 ×(8~12) 0.503 10-50 5-18 30-45
    ZGF Φ1.0 ×(8~12) 0.785 10-50 8-28 47-71
    ZGF Φ1.5 ×(8~12) 1.767 10-50 19-64 106-159
    ZGF Φ2.0 ×(8~12) 3.142 10-50 34-113 189-283
    ZGF Φ3.0 ×(8~12) 7.065 10-50 75-235 417-588
    ZGF Φ4.0 ×(8~12) 12.560 10-50 140-456 778-1176
    ZGF Φ5.0 ×(8~12) 19.625 10-50 225-692 1285-1746

    Frequently Asked Questions

    Q1. What are your prices?
    Our prices are subject to model and configuration requirements. Please contact us for a detailed quote.
    Q2. Can you supply the relevant documentation?
    Yes, we can provide most documentation including Certificates of Analysis / Conformance, Insurance, Origin, and other export documents where required.
    Q3. What is the average lead time?
    The average lead time is approximately 3 months after receipt of the advance payment.
    Q4. What kinds of payment methods do you accept?
    Payment terms are negotiable based on order volume and region.
    Q5. Does the flotation column support automatic control?
    Yes, the equipment is equipped with an automatic control system, allowing operators to manage the process via a computer interface.
    Q6. Which industries can use this equipment?
    It is widely used for nonferrous metals (Cu, Pb, Zn, Mo, W), non-metallic minerals (C, P, S), and in chemical industry waste liquid treatment and paper making.

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